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Case Studies

World-renowned Aerospace Manufacturer Reduces Coolant Consumption by 40% with TRIM^® MicroSol^® 590XT

An aerospace manufacturer was unhappy with their coolant’s performance – the product split easily, its concentration was unstable, and it generated an oily residue that was creating an unsafe working environment for employees. Switching to TRIM^® MicroSol^® 590XT led to reductions across the board – 40% less coolant consumption and an 80% reduction in slip and fall injuries.

THE CHALLENGE

A world-renowned manufacturer specializing in the fabrication of large, complex parts and assemblies for use in the aerospace industry was dissatisfied with the performance of their coolant. Their operations utilize gantry mills that machine aluminum forgings and hardened titanium landing gear components, with a total of sixty machines in their plant. Due to their previous coolant's tendency to split and the challenges in maintaining proper fluid concentrations, the company was forced to add supplemental additives daily to sustain performance. Furthermore, the coolant left the machine tables sticky and oily, creating an unsafe environment with fluid spills a regular occurrence.

THE SOLUTION

To address their coolant challenges, the manufacturer was recommended MicroSol 590XT from Master Fluid Solutions®, a semisynthetic, environmentally friendly microemulsion coolant formulated to meet the most demanding industry specifications. Known for its robust stability package and safe, effective ingredients, it’s a preferred choice among safety professionals, environmental advocates, and production managers. MicroSol 590XT protects sensitive alloys—including titanium, aluminum, and high-silica aluminum—while offering superior corrosion inhibition on both ferrous and nonferrous metals. It delivers low-foaming performance for high-pressure, high-volume applications and extends fluid life without the need for tank-side biocides or fungicides. Its excellent cooling and lubricity make it ideal for machining titanium, stainless steel, steel, and Inconel^®, all while keeping machines and parts clean to reduce maintenance and downtime.

THE RESULTS

After a three month trial of MicroSol 590XT, the manufacturer was extremely satisfied with the results. Coolant consumption was considerably reduced, cutting costs by an incredible 40% in the first year. Switching to MicroSol 590XT eradicated the issue of oily residue on machines and floors, reducing slip and fall injuries by 80%. As a result of TRIM MicroSol 590XT’s incredible performance, the aerospace manufacturer decided to convert their entire facility to 590XT.

THE NUMBERS

40% coolant cost reduction
Oily residue on machines and floors eliminated
Slip and fall injuries reduced by 80%