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Case Studies

Aerospace

Aeronautics Manufacturer Cuts Coolant Consumption & Cleaning Costs with MicroSol™ 585XT
Established in 1846, Ludolph Bremerhaven has become one of the world’s leading suppliers of nautical and aviation equipment. With approval from the Federal Aviation Office of Germany, the company specialises in the manufacturing and repair of structural parts for aeronautical systems, including compasses, airspeed indicators and variometers.
Aerospace and Defence Manufacturer Cuts Cycle Time by 2 Hours per Part with TRIM™ OE310 NS
Since 1959, the customer has been one of Southern California’s leading manufacturers of complex machined parts for the aerospace, defence and semiconductor industries. They specialise in producing assemblies and kits for their clients, as well as offering contract manufacturing services.
Aerospace Components Manufacturer Reduces Consumption with Master Fluid Solutions™
Even a company with decades in the industry will occasionally struggle with its cutting fluid consumption. A large UK-based aerospace components manufacturer that performs milling, turning and grinding operations experienced this firsthand. Their location houses over 100 machines that work with a range of materials, including aluminium, steel, titanium and Inconel. Along with achieving performance objectives, they also needed to meet local and internal health, safety and environmental standards.
Aerospace Components Supplier Resolves Contamination Using Master Fluid Solutions™
As a leading supplier of aerospace components, contamination is a serious problem. One UK-based supplier that performs milling, turning, drilling and tapping operations at its facility facing such an issue. This supplier machines aerospace-grade aluminium, with 19 machines in total consisting of mills, machining centres and lathes. The aerospace industry requires a precision operation, while also minimising downtime for the machines.
Aerospace Manufacturer Saves £29,859/ €35,587 Annually with TRIM™ MicroSol™ 585XT
The catalogue of TRIM™ cutting fluids excels at extending sump life, improving efficiency and reducing consumption. This creates sizeable cost savings, even in shop environments that already have maximised efficiency.

Our customer, a mid-sized manufacturer specialising in precision aerospace parts, had created a cost-effective production system and was satisfied with their existing metalworking fluids. However, a short-term test of TRIM uncovered a massive reduction in overall costs.
Aircraft Components Manufacturer Reduces Coolant Usage by 50% with Master Fluid Solutions™
A U.S.-based aircraft components manufacturer that produces fuselages, pylons, nacelles and wing elements for commercial and defence aircraft needed to find ways to improve productivity in their plants and decrease costs. They operate multiple facilities globally and provide critical parts to several well-known aircraft manufacturers.
Automotive and Aerospace Components Manufacturer Increases Tool Life by 22% with Master Fluid Solutions™
The UK arm of a global manufacturing company specialises in the manufacture of impellers for automotive turbochargers and aerospace turbojet engines. Fully automated 5-axis machining of the titanium, Inconel and forged aluminium impellers requires high precision and very predictable tool wear. The manufacturer runs 32 machines on site, both roughing and finishing the impellers.
Automotive Components Manufacturer Cuts Cleaning Chemical Cost by 34 Percent with Master STAGES™ Task2™ GF
A manufacturer with facilities across North America, Europe and Asia, has been an automotive industry leader in the design, engineering and manufacturing of fixed pedal modules, sensors and throttle controls. In the last 70 years, they’ve grown into a global company.
High-Precision, Tier 1 Aerospace Parts Manufacturer Increases Tool Life 234% with Master Fluid Solutions™
A European manufacturer specialising in high-precision parts for the aerospace industry is a top-ranking supplier to major companies, including Airbus. It operates eight different sites across the continent and is dedicated to providing reliable, on-schedule production and innovative parts, as well as meeting the comprehensive requirements of its customers.
Master STAGES™ CLEAN 2115AL Reduces Cleaning Fluid Costs by 50% for Auto Manufacturer
The customer is one of the largest auto brands and manufacturers in the world, with a diverse product line ranging from consumer cars and motorcycles to aircraft. Established in the 1960s, the customer has remained one of the most trusted manufacturers of motorcycles in Thailand, holding a top rank in sales volume for over 30 years.

In 2021, the company expanded further into the Asia-Pacific marketplace by adding distribution to its offerings.
Performance Machine Technologies Reduces Coolant Concentration By 78% with TRIM™ HyperSol™ 888NXT
Performance Machine Technologies, Inc. (PMT) is a world-class manufacturer of precision machined parts and sub-assemblies for aircraft, aerospace, semiconductor and other commercial industries. Located in Valencia, California, the company is committed to serving their customers with the best manufacturing experience possible. 
Precision Machining Operation Doubled Productivity with TRIM™ HyperSol™ 888NXT
For over two decades, a Silicon Valley-based manufacturer has provided precision machining services in the aerospace, defence and medical industries, as well as for global original equipment manufacturers (OEM). The manufacturer excels at short- and long-run production, making high-quality prototypes for various engineering projects.
Precision Motion Control Manufacturer Improves Sump Life 4x with TRIM™ MicroSol™ 590XT
A Precision Motion Control Manufacturer faced challenges with a competitor's coolant, including short sump life, foul odours and inadequate protection for alloys. After consulting with Master Fluid Solutions™, they switched to TRIM™ MicroSol™ 590XT, which significantly improved machining operations by extending sump life to two years, eliminating odours and enhancing protection for sensitive alloys, leading to increased product quality and a strong partnership with Master Fluid Solutions.
Precision Parts Manufacturer Saves 40% on Cutting Fluid with TRIM™ E950
The customer is a large-scale precision parts manufacturer that serves the aerospace and energy sectors. Their high-volume facility includes more than 40 CNC machines that carry out turning, drilling, machining and grinding operations on challenging materials including aluminium, Inconel®, titanium and stainless steel.
Precision Stamping Manufacturer Cuts Tooling Costs by 67% with HyperSol™ 888NXT
A precision stamping manufacturer for the automotive, aerospace and defence industries designs and builds progressive dies in their facility in California. They use these dies to produce high-quality, customised stampings for clients.
RBC de Mexico Vastly Improves Processes and Cuts Costs with Master Fluid Solutions™
RBC de Mexico, RBC Bearings’ Reynosa plant, primarily machines steel and stainless steel for aerospace, automotive and industrial customers. The location also handles some aluminium and harder to machine metals, and works on thousands of different parts and models. RBC de Mexico is a major turning facility owned by RBC Bearings and operates 24 hours a day, seven days a week, for 340 days out of the year, requiring long-lasting, durable coolant.
UK Aerospace Manufacturer Cuts Fluid Consumption by 36% with TRIM™ MicroSol™ 590XT
The customer is a UK-based aerospace manufacturer that specialises in component production. After a long partnership with their previous cutting fluid supplier, the company began searching for alternatives when managers realised their coolant was the cause of many deteriorating conditions on the shop floor.
Aeronautics Manufacturer Cuts Coolant Consumption & Cleaning Costs with MicroSol™ 585XT
Established in 1846, Ludolph Bremerhaven has become one of the world’s leading suppliers of nautical and aviation equipment. With approval from the Federal Aviation Office of Germany, the company specialises in the manufacturing and repair of structural parts for aeronautical systems, including compasses, airspeed indicators and variometers.
Aerospace and Defence Manufacturer Cuts Cycle Time by 2 Hours per Part with TRIM™ OE310 NS
Since 1959, the customer has been one of Southern California’s leading manufacturers of complex machined parts for the aerospace, defence and semiconductor industries. They specialise in producing assemblies and kits for their clients, as well as offering contract manufacturing services.
Aerospace Components Manufacturer Reduces Consumption with Master Fluid Solutions™
Even a company with decades in the industry will occasionally struggle with its cutting fluid consumption. A large UK-based aerospace components manufacturer that performs milling, turning and grinding operations experienced this firsthand. Their location houses over 100 machines that work with a range of materials, including aluminium, steel, titanium and Inconel. Along with achieving performance objectives, they also needed to meet local and internal health, safety and environmental standards.
Aerospace Components Supplier Resolves Contamination Using Master Fluid Solutions™
As a leading supplier of aerospace components, contamination is a serious problem. One UK-based supplier that performs milling, turning, drilling and tapping operations at its facility facing such an issue. This supplier machines aerospace-grade aluminium, with 19 machines in total consisting of mills, machining centres and lathes. The aerospace industry requires a precision operation, while also minimising downtime for the machines.
Aerospace Manufacturer Saves £29,859/ €35,587 Annually with TRIM™ MicroSol™ 585XT
The catalogue of TRIM™ cutting fluids excels at extending sump life, improving efficiency and reducing consumption. This creates sizeable cost savings, even in shop environments that already have maximised efficiency.

Our customer, a mid-sized manufacturer specialising in precision aerospace parts, had created a cost-effective production system and was satisfied with their existing metalworking fluids. However, a short-term test of TRIM uncovered a massive reduction in overall costs.
Aircraft Components Manufacturer Reduces Coolant Usage by 50% with Master Fluid Solutions™
A U.S.-based aircraft components manufacturer that produces fuselages, pylons, nacelles and wing elements for commercial and defence aircraft needed to find ways to improve productivity in their plants and decrease costs. They operate multiple facilities globally and provide critical parts to several well-known aircraft manufacturers.
Automotive and Aerospace Components Manufacturer Increases Tool Life by 22% with Master Fluid Solutions™
The UK arm of a global manufacturing company specialises in the manufacture of impellers for automotive turbochargers and aerospace turbojet engines. Fully automated 5-axis machining of the titanium, Inconel and forged aluminium impellers requires high precision and very predictable tool wear. The manufacturer runs 32 machines on site, both roughing and finishing the impellers.
Automotive Components Manufacturer Cuts Cleaning Chemical Cost by 34 Percent with Master STAGES™ Task2™ GF
A manufacturer with facilities across North America, Europe and Asia, has been an automotive industry leader in the design, engineering and manufacturing of fixed pedal modules, sensors and throttle controls. In the last 70 years, they’ve grown into a global company.
High-Precision, Tier 1 Aerospace Parts Manufacturer Increases Tool Life 234% with Master Fluid Solutions™
A European manufacturer specialising in high-precision parts for the aerospace industry is a top-ranking supplier to major companies, including Airbus. It operates eight different sites across the continent and is dedicated to providing reliable, on-schedule production and innovative parts, as well as meeting the comprehensive requirements of its customers.
Master STAGES™ CLEAN 2115AL Reduces Cleaning Fluid Costs by 50% for Auto Manufacturer
The customer is one of the largest auto brands and manufacturers in the world, with a diverse product line ranging from consumer cars and motorcycles to aircraft. Established in the 1960s, the customer has remained one of the most trusted manufacturers of motorcycles in Thailand, holding a top rank in sales volume for over 30 years.

In 2021, the company expanded further into the Asia-Pacific marketplace by adding distribution to its offerings.
Performance Machine Technologies Reduces Coolant Concentration By 78% with TRIM™ HyperSol™ 888NXT
Performance Machine Technologies, Inc. (PMT) is a world-class manufacturer of precision machined parts and sub-assemblies for aircraft, aerospace, semiconductor and other commercial industries. Located in Valencia, California, the company is committed to serving their customers with the best manufacturing experience possible. 
Precision Machining Operation Doubled Productivity with TRIM™ HyperSol™ 888NXT
For over two decades, a Silicon Valley-based manufacturer has provided precision machining services in the aerospace, defence and medical industries, as well as for global original equipment manufacturers (OEM). The manufacturer excels at short- and long-run production, making high-quality prototypes for various engineering projects.
Precision Motion Control Manufacturer Improves Sump Life 4x with TRIM™ MicroSol™ 590XT
A Precision Motion Control Manufacturer faced challenges with a competitor's coolant, including short sump life, foul odours and inadequate protection for alloys. After consulting with Master Fluid Solutions™, they switched to TRIM™ MicroSol™ 590XT, which significantly improved machining operations by extending sump life to two years, eliminating odours and enhancing protection for sensitive alloys, leading to increased product quality and a strong partnership with Master Fluid Solutions.
Precision Parts Manufacturer Saves 40% on Cutting Fluid with TRIM™ E950
The customer is a large-scale precision parts manufacturer that serves the aerospace and energy sectors. Their high-volume facility includes more than 40 CNC machines that carry out turning, drilling, machining and grinding operations on challenging materials including aluminium, Inconel®, titanium and stainless steel.
Precision Stamping Manufacturer Cuts Tooling Costs by 67% with HyperSol™ 888NXT
A precision stamping manufacturer for the automotive, aerospace and defence industries designs and builds progressive dies in their facility in California. They use these dies to produce high-quality, customised stampings for clients.
RBC de Mexico Vastly Improves Processes and Cuts Costs with Master Fluid Solutions™
RBC de Mexico, RBC Bearings’ Reynosa plant, primarily machines steel and stainless steel for aerospace, automotive and industrial customers. The location also handles some aluminium and harder to machine metals, and works on thousands of different parts and models. RBC de Mexico is a major turning facility owned by RBC Bearings and operates 24 hours a day, seven days a week, for 340 days out of the year, requiring long-lasting, durable coolant.
UK Aerospace Manufacturer Cuts Fluid Consumption by 36% with TRIM™ MicroSol™ 590XT
The customer is a UK-based aerospace manufacturer that specialises in component production. After a long partnership with their previous cutting fluid supplier, the company began searching for alternatives when managers realised their coolant was the cause of many deteriorating conditions on the shop floor.
Aeronautics Manufacturer Cuts Coolant Consumption & Cleaning Costs with MicroSol™ 585XT
Established in 1846, Ludolph Bremerhaven has become one of the world’s leading suppliers of nautical and aviation equipment. With approval from the Federal Aviation Office of Germany, the company specialises in the manufacturing and repair of structural parts for aeronautical systems, including compasses, airspeed indicators and variometers.
Aerospace and Defence Manufacturer Cuts Cycle Time by 2 Hours per Part with TRIM™ OE310 NS
Since 1959, the customer has been one of Southern California’s leading manufacturers of complex machined parts for the aerospace, defence and semiconductor industries. They specialise in producing assemblies and kits for their clients, as well as offering contract manufacturing services.
Aerospace Components Manufacturer Reduces Consumption with Master Fluid Solutions™
Even a company with decades in the industry will occasionally struggle with its cutting fluid consumption. A large UK-based aerospace components manufacturer that performs milling, turning and grinding operations experienced this firsthand. Their location houses over 100 machines that work with a range of materials, including aluminium, steel, titanium and Inconel. Along with achieving performance objectives, they also needed to meet local and internal health, safety and environmental standards.
Aerospace Components Supplier Resolves Contamination Using Master Fluid Solutions™
As a leading supplier of aerospace components, contamination is a serious problem. One UK-based supplier that performs milling, turning, drilling and tapping operations at its facility facing such an issue. This supplier machines aerospace-grade aluminium, with 19 machines in total consisting of mills, machining centres and lathes. The aerospace industry requires a precision operation, while also minimising downtime for the machines.
Aerospace Manufacturer Saves £29,859/ €35,587 Annually with TRIM™ MicroSol™ 585XT
The catalogue of TRIM™ cutting fluids excels at extending sump life, improving efficiency and reducing consumption. This creates sizeable cost savings, even in shop environments that already have maximised efficiency.

Our customer, a mid-sized manufacturer specialising in precision aerospace parts, had created a cost-effective production system and was satisfied with their existing metalworking fluids. However, a short-term test of TRIM uncovered a massive reduction in overall costs.
Aircraft Components Manufacturer Reduces Coolant Usage by 50% with Master Fluid Solutions™
A U.S.-based aircraft components manufacturer that produces fuselages, pylons, nacelles and wing elements for commercial and defence aircraft needed to find ways to improve productivity in their plants and decrease costs. They operate multiple facilities globally and provide critical parts to several well-known aircraft manufacturers.
Automotive and Aerospace Components Manufacturer Increases Tool Life by 22% with Master Fluid Solutions™
The UK arm of a global manufacturing company specialises in the manufacture of impellers for automotive turbochargers and aerospace turbojet engines. Fully automated 5-axis machining of the titanium, Inconel and forged aluminium impellers requires high precision and very predictable tool wear. The manufacturer runs 32 machines on site, both roughing and finishing the impellers.
Automotive Components Manufacturer Cuts Cleaning Chemical Cost by 34 Percent with Master STAGES™ Task2™ GF
A manufacturer with facilities across North America, Europe and Asia, has been an automotive industry leader in the design, engineering and manufacturing of fixed pedal modules, sensors and throttle controls. In the last 70 years, they’ve grown into a global company.
High-Precision, Tier 1 Aerospace Parts Manufacturer Increases Tool Life 234% with Master Fluid Solutions™
A European manufacturer specialising in high-precision parts for the aerospace industry is a top-ranking supplier to major companies, including Airbus. It operates eight different sites across the continent and is dedicated to providing reliable, on-schedule production and innovative parts, as well as meeting the comprehensive requirements of its customers.
Master STAGES™ CLEAN 2115AL Reduces Cleaning Fluid Costs by 50% for Auto Manufacturer
The customer is one of the largest auto brands and manufacturers in the world, with a diverse product line ranging from consumer cars and motorcycles to aircraft. Established in the 1960s, the customer has remained one of the most trusted manufacturers of motorcycles in Thailand, holding a top rank in sales volume for over 30 years.

In 2021, the company expanded further into the Asia-Pacific marketplace by adding distribution to its offerings.
Performance Machine Technologies Reduces Coolant Concentration By 78% with TRIM™ HyperSol™ 888NXT
Performance Machine Technologies, Inc. (PMT) is a world-class manufacturer of precision machined parts and sub-assemblies for aircraft, aerospace, semiconductor and other commercial industries. Located in Valencia, California, the company is committed to serving their customers with the best manufacturing experience possible. 
Precision Machining Operation Doubled Productivity with TRIM™ HyperSol™ 888NXT
For over two decades, a Silicon Valley-based manufacturer has provided precision machining services in the aerospace, defence and medical industries, as well as for global original equipment manufacturers (OEM). The manufacturer excels at short- and long-run production, making high-quality prototypes for various engineering projects.
Precision Motion Control Manufacturer Improves Sump Life 4x with TRIM™ MicroSol™ 590XT
A Precision Motion Control Manufacturer faced challenges with a competitor's coolant, including short sump life, foul odours and inadequate protection for alloys. After consulting with Master Fluid Solutions™, they switched to TRIM™ MicroSol™ 590XT, which significantly improved machining operations by extending sump life to two years, eliminating odours and enhancing protection for sensitive alloys, leading to increased product quality and a strong partnership with Master Fluid Solutions.
Precision Parts Manufacturer Saves 40% on Cutting Fluid with TRIM™ E950
The customer is a large-scale precision parts manufacturer that serves the aerospace and energy sectors. Their high-volume facility includes more than 40 CNC machines that carry out turning, drilling, machining and grinding operations on challenging materials including aluminium, Inconel®, titanium and stainless steel.
Precision Stamping Manufacturer Cuts Tooling Costs by 67% with HyperSol™ 888NXT
A precision stamping manufacturer for the automotive, aerospace and defence industries designs and builds progressive dies in their facility in California. They use these dies to produce high-quality, customised stampings for clients.
RBC de Mexico Vastly Improves Processes and Cuts Costs with Master Fluid Solutions™
RBC de Mexico, RBC Bearings’ Reynosa plant, primarily machines steel and stainless steel for aerospace, automotive and industrial customers. The location also handles some aluminium and harder to machine metals, and works on thousands of different parts and models. RBC de Mexico is a major turning facility owned by RBC Bearings and operates 24 hours a day, seven days a week, for 340 days out of the year, requiring long-lasting, durable coolant.
UK Aerospace Manufacturer Cuts Fluid Consumption by 36% with TRIM™ MicroSol™ 590XT
The customer is a UK-based aerospace manufacturer that specialises in component production. After a long partnership with their previous cutting fluid supplier, the company began searching for alternatives when managers realised their coolant was the cause of many deteriorating conditions on the shop floor.
Master STAGES™ CLEAN 2020 Master STAGES™ CLEAN 2029 'One Step' Master STAGES™ CLEAN 2115AL Master STAGES™ CLEAN F2™ Master STAGES™ Task2™ GF Master STAGES™ Whamex™ TRIM® C270 TRIM® C350 TRIM® E715 TRIM® E923 TRIM® E950 TRIM® HyperSol™ 888NXT TRIM® MicroSol™ 515 TRIM® MicroSol™ 585XT TRIM® MicroSol™ 590XT TRIM® MicroSol™ 690XT TRIM® OE310 NS WEDOLiT AN 7210 WEDOLiT AS 1012 WEDOLiT AS 2603 WEDOLiT FW 7652 WEDOLiT FW 9200 (C 66)