WEDOLiT® EP 1090-E
High performance expander oil
WEDOLiT EP 1090-E is a highly viscous, high-performance, mineral-oil-based forming oil. The product has been developed to the highest technical standard for utilisation in the pipe industry (e.g. manufacturing of large diameter pipes, for gas and oil pipelines). The product can be used undiluted and prevents the stick-slip-
effect due to the high content of polar additives.
- Very high film stability (even under high pressures)
- Good adhesion properties on smooth surfaces, very good wear protection
- Easily removable with water (spontaneous emulsification)
- The emulsion can be used for pre- and post-cleaning of the pipes and the expander head and can be easily separated into water and oily waste by the utilization of specific additives
- The treated water can be reused for the preparation of a new emulsion (to a certain degree)
WEDOLiT® EP 435 E
Expander Oil
WEDOLiT EP 435 E is a highly viscous, high-performance forming oil based on renewable raw materials. The product has been developed to the highest technical standard for the utilization in the pipe industry (e.g. manufacturing of large diameter pipes, for gas and oil pipelines). The product can be used undiluted and prevents, due to the high content of polar additives, the stick-slip-effect.
- Very high film stability (even under high pressures)
- Good adhesion properties on smooth surfaces, very good wear protection
- Easily removable with water (spontaneous emulsification)
- The emulsion can be used for pre- and post-cleaning of the pipes and the expander head and can be separated into water and oily waste by the utilization of specific additives
- The treated water can be reused for the preparation of a new emulsion (to a certain degree)
WEDOLiT® FN 1190-2300
High-performance forming oil
WEDOLiT FN 1190-2300 is a highly viscous, chlorine containing forming oil for tube drawing and other cold forming operations of stainless steel. The undiluted product is usually applied by brushes or by means of rollers.
- Stable load carrying capacity and a homogenous sliding behaviour
- Reduces friction and wear and thus contributes to a high tool life
- Outstanding wetting ability and film formation without adhesion
- Stable cold start behaviour, prevents stick-slip and chatter
- Leads to clean surfaces and contributes to achieving dimensional accuracy
- Easily removable with organic solvents or alkaline industrial cleaners
- Soluble in chlorinated hydrocarbons
WEDOLiT® FN 4170-35
Chlorinated stamping oil
WEDOLiT FN 4170-35 is a low viscous, water-insoluble chlorinated lubricant for heavy forming operations of steel and stainless steel. A combination of EP additives offers an outstanding performance for precision cutting operations. The undiluted product is usually applied by spraying, dipping, brushes or by means of rollers.
- Stable load carrying capacity and a homogenous sliding behaviour
- Reduces friction and wear and thus contributes to a high tool life
- Outstanding wetting ability and film formation without adhesion
- Stable cold start behaviour, prevents stick-slip and chatter
- Leads to clean surfaces and contributes to achieving dimensional accuracy
- Easily removable with organic solvents or alkaline industrial cleaners
WEDOLiT® FN 4455-55
Chlorine free stamping oil
WEDOLiT FN 4455-55 is a low viscous, water-insoluble lubricant for heavy forming operations of steel and non-ferrous metals. A combination of EP additives offers a outstanding performance for precision cutting operations. The undiluted product is usually applied by spraying, dipping, brushing or rolling.
- Stable load carrying capacity and a homogenous sliding behaviour
- Reduces friction and wear and thus contributes to a long tool life
- Outstanding wetting ability and film formation without adhesion
- Stable cold start behaviour, prevents stick-slip and chatter
- Leads to clean surfaces and contributes to dimensional accuracy
- Easily removable with organic solvents or alkaline industrial cleaners
WEDOLiT® FN 8850-90
Drawing small diameter tubes, diesel injection
WEDOLiT FN 8850-90 is a medium viscous, water-insoluble lubricant for tube drawing and other cold forming operations of steel. Due to the fact that the product also offers corrosion protection, no additional treatment is necessary (for short term storage). The undiluted product is usually applied by spraying, brushes or by means of rollers.
- Stable load carrying capacity and a homogenous sliding behaviour
- Reduces friction and wear and thus contributes to a high tool life
- Outstanding wetting ability and film formation without adhesion
- Stable cold start behaviour, prevents stick-slip and chatter
- Leads to clean surfaces and contributes to achieving dimensional accuracy
- Easily removable with organic solvents or alkaline industrial cleaners
WEDOLiT® FW 1960
Soap for tube drawing operations
WEDOLiT FW 1960 is a water-soluble alkaline soap for heavy drawing operations of steel tubes. The product is usually used as an immersion bath (bath temperature 75 – 90°C).
- The product is designed to react with the zinc phosphate layer (which acts as lubricant) to form a zinc soap. The zinc phosphate layer should be at least 4 μm (at heavy forming operations, e.g. cold extrusion, up to 10 μm). Due to specific additives, a maximum conversion of zinc phosphate and the drawing media occurs, which results in an optimal performance regarding degree and rate of deformation
- Can be used in very low concentrations of 5 - 10% as an aqueous solution (tube drawing). The best results are obtained with water free media
- Offers (in combination with a zinc phosphate layer) very high cross-sectional reduction and high drawing velocities – up to 100 m/min (steel tubes with standard cross-sectional reduction)
WEDOLiT® FW 3500
Water-soluble, fully synthetic, good material compatibility
WEDOLiT FW 3500 is a high-pressure agent for hydroforming-processes such as internal and external high pressure forming of steel plates, with different surface qualities and thicknesses. The product can also be applied in different grinding and cooling operations.
Approved by “FF Fluid Forming“
- Offers very good high-pressure properties
- Contributes to a high tool life
- Very good application stability
- Almost free of foam
- Offers very good skin compatibility
Recommended mixing ratio
- Hydrofroming: from 5 - 10%
- Grinding: from 3 - 6%
WEDOLiT® FW 3500
Water-soluble, fully synthetic, good material compatibility
WEDOLiT FW 3500 is a high-pressure agent for hydroforming-processes such as internal and external high pressure forming of steel plates, with different surface qualities and thicknesses. The product can also be applied in different grinding and cooling operations.
Approved by “FF Fluid Forming“
- Offers very good high-pressure properties
- Contributes to a high tool life
- Very good application stability
- Almost free of foam
- Offers very good skin compatibility
Recommended mixing ratio
- Hydrofroming: from 5 - 10%
- Grinding: from 3 - 6%
WEDOLiT® FW 6550-165
Stamping and Forming Medium
WEDOLiT FW 6550-165 is a synthetic, mineral oil and chlorine-free, highly additivated punching and forming medium. The EP additives ensure a pressure-resistant lubricating film, even in difficult machining processes.
- Suitable for deep-drawing, extrusion, punching and cutting processes not only on steels, but also on stainless steels
- Undiluted by brush or felt roller and can be easily washed off with water
- Does not contain any insoluble pigments such as graphite or molybdenum disulfide
WEDOLiT® FW 7651
Water-miscible, fully synthetic coolant for the whole tube welding line
WEDOLiT FW 7651 is suitable for the manufacturing of welded steel tubes. It fulfils the requirements regarding lubrication and cleanliness of the tubes and rollers as well as the corrosion protection of the tubes and the system (in a concentration of 4 - 6%).
- Due to its thermal stability, the product can be used in the whole production line (forming, welding, calibration, sawing)
- No emulsification of mineral oils and engine lubricants. Therefore, the application of an anticorrosion oil is possible (e.g. on the Turk’s head of the tube welding engine in the manufacture of profiled tubes)
- Can be centrifuged without loss of active substances
- Removable with organic solvents or alkaline industrial cleaners
- A bright workpiece surface is obtained after annealing
Recommended mixing ratio
- Tube welding: from 4 - 6%
WEDOLiT® FW 7652
Water-miscible, fully synthetic coolant
WEDOLiT FW 7652 is suitable for wire drawing as well as for the manufacturing of welded steel tubes. It fulfils the requirements regarding lubrication and cleanliness of the tubes and rollers as well as the corrosion protection of the tubes and the system (in a concentration of 4 - 6%).
- Due to its thermal stability, the product can be used in the whole production line (forming, welding, calibration, sawing)
- No emulsification of mineral oils and engine lubricants. Therefore, the application of a corrosion inhibition oil is possible (e.g. on the Turk’s head of the tube welding engine in the manufacture of profiled tubes)
- Can be centrifuged without loss of active substances
- Removable with organic solvents or alkaline industrial cleaners
- A bright workpiece surface is obtained after annealing
Recommended mixing ratio
- Tube welding: from 4 - 6%
- Wire drawing: from 3 - 12%
WEDOLiT® FW 7661
Water-miscible, fully synthetic coolant
WEDOLiT FW 7661 is suitable for the manufacturing of welded steel tubes. It fulfils the requirements regarding lubrication and cleanliness of the tubes and rollers as well as the corrosion protection of the tubes and the system (in a concentration of 3 - 5%).
- Due to its thermal stability, the product can be used in the whole production line (forming, welding, calibration, sawing)
- No emulsification of mineral oils and engine lubricants. Therefore, the application of an anticorrosion oil is possible (e.g. on the Turk’s head of the tube welding engine in the manufacturing of profiled tubes)
- Can be centrifuged without loss of active substances
- Removable with organic solvents or alkaline industrial cleaners
- A bright workpiece surface is obtained after annealing
Recommended mixing ratio
- Tube welding: 3 -5%
WEDOLiT® FW 7840
Emulsion for the whole tube welding line
WEDOLiT FW 7840 is suitable for the manufacturing of welded steel tubes. It fulfils the requirements regarding lubrication and cleanliness of the tubes and rollers as well as the corrosion protection of the tubes and the system (in a concentration from 7%).
The product is approved by Mercedes-Benz Group AG (formerly Daimler AG) (QSO 040305) under the name WEDOLiT K 911.
- Due to its thermal stability, the product can be used in the whole production line (forming, welding, calibration, sawing)
- Can be centrifuged without loss of active substances
- Removable with organic solvents or alkaline industrial cleaners
- A bright workpiece surface is obtained after annealing
Recommended mixing ratio
- Tube welding: from 7%
WEDOLiT® N 22-3
Prelube for deep drawing and stamping
WEDLiT N 22-3 is a thixotropic, non water soluble, deep drawing agent, which was developed for cold forming of coated carbon steels. It is especially applicable for electro galvanised zinc-, zinc nickel coated- and aluminised-sheets. Also good for aluminium and aluminium alloys. The product can be applied by spraying, flooding or rolling.
Fulfils the requirements of all German automotive manufacturers according to VDA-213 and VW-A001, and has been approved by all VDA members.
- Applications at ambient temperatures possible
- A preheating of the oil to approximately 40 - 50°C is possible without the loss of the thixotropic effect after cooling
- Acts at the same time as a corrosion protection agent, and therefore a post treatment of the drawn sheets is not necessary
- An agent stable film is formed after drawing
- Can be removed with organic solvents or water soluble, mild alkaline industrial cleaning agents, even after long storage periods
- After grease removal, excellent phosphating is possible
WEDOLiT® N 52
Universal cutting oil
WEDOLiT N 52 is a mineral-oil based high-performance lubricant, suitable for all kinds of minimum quantity lubrication systems such as milling, sawing or thread forming steel, aluminium and non-ferrous metals*.
Approved by Rattunde & Co as a cutting oil for minimum quantity lubrication.
- Stable load carrying capacity and a homogenous sliding behaviour
- Very good wetting ability and film formation without adhesion
- Outstanding cooling and lubrication properties lead to significantly reduced friction and wear and thus contribute to long tool life
- Leads to clean surfaces and contributes to achieving dimensional accuracy
- Economical application
- Easily removable with organic solvents or alkaline industrial cleaners