{"id":790,"date":"2023-09-12T16:05:59","date_gmt":"2023-09-12T16:05:59","guid":{"rendered":"https:\/\/www.masterfluidsolutions.com\/blog\/?p=790"},"modified":"2024-02-23T04:12:41","modified_gmt":"2024-02-23T08:12:41","slug":"the-value-of-machine-lifespan-in-manufacturing","status":"publish","type":"post","link":"https:\/\/www.masterfluids.com\/blog\/2023\/09\/12\/the-value-of-machine-lifespan-in-manufacturing\/","title":{"rendered":"The Value of Machine Lifespan in Manufacturing"},"content":{"rendered":"\n<p>In many ways, machines are the lifeblood of every metalworking operation, responsible for transforming raw materials into useful parts and components, feeding supply chains around the world. Ranging from CNC mills and lathes, to grinders, broaching and hobbing machines, metalworking machines enable the creation of complex geometries out of many materials for <a href=\"https:\/\/www.masterfluids.com\/na\/en-us\/technical-information\/metalworking-fluids.php#mod_challenges_industry\" target=\"_blank\" rel=\"noreferrer noopener\">every industry<\/a>. Because of their central role in production, extending machine lifespan is critical to improving nearly every KPI you use to measure success.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p>What operational factors impact machine lifespan? What does it take to increase the durability of your equipment and maximize service life? Read on to learn more.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2>The Impact of Poor Machine Lifespan<\/h2>\n\n\n\n<p>Every piece of equipment in your machine shop has a limited lifespan, and it takes proper usage and care to achieve each machine\u2019s full potential. Failure to follow proper protocols in maintaining your machinery can result in:<\/p>\n\n\n\n<p><\/p>\n\n\n\n<ul><li><strong>Reduced productivity<\/strong> from excessive machine downtime \u2014 both from frequent and unexpected repairs.<\/li><li><strong>Lower employee morale<\/strong> due to poor performing equipment that makes operation more difficult, time consuming, and error prone.<\/li><li><strong>Increased material costs<\/strong> from higher scrap rates, and more frequent part replacement<\/li><li><strong>Higher operating costs<\/strong> from repair expenses, employee turnover, material waste, and other increased expenses that add up over time.<\/li><\/ul>\n\n\n\n<p><\/p>\n\n\n\n<p>Issues with just one piece of equipment can cause a cascade of problems throughout your operation. Fortunately, there are strategies available to extend machine lifespan.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2>How to Maximize Machine Lifespan<\/h2>\n\n\n\n<p>With proper care, it\u2019s possible to ensure each machine in your operation reaches the manufacturer estimated lifespan \u2014 or even surpasses it. Here\u2019s how:<\/p>\n\n\n\n<p><\/p>\n\n\n\n<ul><li><strong>Conduct regular and recommended maintenance.<\/strong> Follow the manufacturer\u2019s guidelines for routine inspections, cleaning, lubrication, maintenance, and part replacements. Regular maintenance keeps machines performing optimally and prevents small mechanical issues from escalating into more costly and disruptive problems. Maintenance should also include the calibration and alignment of the machine components to maintain precision and accuracy. Misalignment can lead to increased wear and reduced accuracy. If you don\u2019t have the capability to perform maintenance yourself, contact the manufacturer to see if they have a service program and technicians who can visit your site. Don\u2019t neglect proper machine preventative maintenance.\u00a0<\/li><li><strong>Change cutting tools as necessary. <\/strong>While it\u2019s important to maximize cutting tool life as much as possible to control costs, you should also replace them at the right time to maintain part quality. Replacing cutting tools will minimize vibrations and create a smoother operation and less spindle load, reducing wear and tear on machinery and protecting it from damage that could shorten its lifespan.<\/li><li><strong>Train operators appropriately.<\/strong> Carefully <a href=\"https:\/\/www.masterfluids.com\/na\/en-us\/seminar\/na-en-us\/index.php\" target=\"_blank\" rel=\"noreferrer noopener\">teach employees<\/a> how to correctly operate machinery, both in terms of cutting technique and machine utilization. Improper usage may put unnecessary stress on machinery, resulting in damage and, ultimately, a shorter lifespan. Remember that industrial machine manufacturers often have educational materials on how to use their equipment, including video tutorials.<\/li><li><strong>Practice <\/strong><a href=\"https:\/\/dev.masterfluidsolutions.com\/blog\/2020\/01\/22\/caring-for-your-coolant-best-practices-to-improve-the-life-of-your-metalworking-fluid\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>cutting fluid maintenance<\/strong><\/a><strong>.<\/strong> When coolant is kept at <a href=\"https:\/\/www.masterfluids.com\/na\/en-us\/technical-information\/metalworking-fluids.php#mod_maintaining_concentrations\" target=\"_blank\" rel=\"noreferrer noopener\">proper concentrations<\/a> and regularly cleaned of tramp oil and contaminants, it\u2019s better at improving cutting performance and protecting machines from corrosion. Ensuring consistent and optimized cutting fluid performance reduces mechanical stress on machinery, minimizes wear and tear, and promotes overall longevity for each piece.<\/li><\/ul>\n\n\n\n<p><\/p>\n\n\n\n<h2>Optimize Cutting Fluid Performance with Master Fluid Solutions<\/h2>\n\n\n\n<p><\/p>\n\n\n\n<p>Machine lifespan is influenced by a number of elements, but cutting fluid has <a href=\"https:\/\/www.masterfluidsolutions.com\/blog\/2023\/08\/03\/how-unchecked-bacteria-growth-and-poor-cutting-fluid-maintenance-can-derail-business-goals\/\" target=\"_blank\" rel=\"noreferrer noopener\">some of the most substantial impact<\/a>. Coolant affects nearly every part of a machine, including pumps and spindles, as well as how much wear and tear each mechanical part is subjected to during operation. Selecting the proper cutting fluid and maintaining it correctly can add years of life to your equipment.<\/p>\n\n\n\n<p><br>Fluids in the <a href=\"https:\/\/www.masterfluids.com\/na\/en-us\/products\/brand-and-application.php?brand_cat=C29C\" target=\"_blank\" rel=\"noreferrer noopener\">TRIM\u00ae<\/a> catalog are known across the world for their ability to improve part quality and maximize tool life. By extension, TRIM fluids are a great way to protect your substantial investment in machinery. <a href=\"https:\/\/www2.masterfluids.com\/TestTheBest\" target=\"_blank\" rel=\"noreferrer noopener\">Try a new cutting fluid<\/a> in your sump free of charge, today.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Looking for ways to improve machine lifespan in your metalworking operation? Here\u2019s how to optimize performance and minimize downtime.<\/p>\n","protected":false},"author":4,"featured_media":791,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"off","_et_pb_old_content":"","_et_gb_content_width":""},"categories":[2],"tags":[],"_links":{"self":[{"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/posts\/790"}],"collection":[{"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/comments?post=790"}],"version-history":[{"count":3,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/posts\/790\/revisions"}],"predecessor-version":[{"id":921,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/posts\/790\/revisions\/921"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/media\/791"}],"wp:attachment":[{"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/media?parent=790"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/categories?post=790"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/tags?post=790"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}