{"id":641,"date":"2022-06-17T19:29:18","date_gmt":"2022-06-17T19:29:18","guid":{"rendered":"https:\/\/www.masterfluidsolutions.com\/blog\/?p=641"},"modified":"2024-03-04T10:31:50","modified_gmt":"2024-03-04T14:31:50","slug":"what-to-look-for-in-coolant-for-lights-out-machining","status":"publish","type":"post","link":"https:\/\/www.masterfluids.com\/blog\/2022\/06\/17\/what-to-look-for-in-coolant-for-lights-out-machining\/","title":{"rendered":"What to Look for In Coolant for Lights-Out Machining"},"content":{"rendered":"\n<p>As manufacturers continue recovering from the COVID-19 shutdown and supply chain disruptions, they\u2019re looking for ways to bolster resilience. Automation has always been one of the primary avenues for improving efficiency and profit margins, but now it may be instrumental to survival. A recent survey <a href=\"https:\/\/www.prnewswire.com\/news-releases\/global-lights-out-manufacturing-market-report-2021-top-nine-technologies-companies-must-consider-switching-to-a-lights-out-manufacturing-environment-301384118.html\" target=\"_blank\" rel=\"noreferrer noopener\">shows 90% of companies have embraced the digital transformation<\/a> to mitigate the risks that have surfaced over the past few years.<\/p>\n\n\n\n<p>Many look to \u201clights-out\u201d manufacturing as an operational end goal. In this paradigm, a minimal workforce maintains the machinery needed for unmanned production, as well as the technology involved in managing it. Workers could essentially turn the lights out and leave for the evening while automated machinery continues production.<\/p>\n\n\n\n<p>Lights-out manufacturing offers many benefits, including incredible cost savings from reduced labor utilization, dramatically higher output, and more flexible schedules. However, these capabilities are still a strategic goal for many companies just beginning their pivot to automation. Manufacturers have many equipment and material considerations to take into account before making lights-out production a reality, including their selection and management of cutting fluid.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2>What Manufacturers Need for Lights-Out Machining<\/h2>\n\n\n\n<p>Achieving lights-out manufacturing requires significant investment in machinery and technology. Management will also need to overhaul many processes, including cutting fluid management, and train employees to work with robotics and automation software. Here\u2019s what manufacturers will need to achieve lights-out automation:<\/p>\n\n\n\n<ul><li>Acquire machinery and equipment capable of automation. For true lights-out capabilities, all machinery, cutting tools, and peripherals must be capable of operating independently to follow pre-programmed workflows.<\/li><li>Implement automation software. All of this equipment will have to work together cohesively, integrated by end-to-end automation platforms.<\/li><li>Employ well-trained staff and automation engineers. The workforce must be adept at equipment maintenance and troubleshooting, as well as programming the software that will ultimately execute workflows.<\/li><li>Develop efficient coolant delivery and maintenance systems. Cutting fluid distribution will also need to be managed by machines integrated with the automation software.<\/li><\/ul>\n\n\n\n<p><\/p>\n\n\n\n<h2>Cutting Fluid Considerations for Lights-Out Machining<\/h2>\n\n\n\n<p>For the most reliable lights-out operation, shop managers may need to rethink their approach to coolant, both in terms of how it&#8217;s managed and which one is selected. Here\u2019s what to keep in mind:<\/p>\n\n\n\n<p><\/p>\n\n\n\n<h3>Follow Strict Coolant Management Protocols<\/h3>\n\n\n\n<p>To avoid issues in machines and coolant through systems, the fluid needs to be kept exceptionally clean. Not all operations will be equipped with automated filtering or recycling systems. However, even these high-tech systems will need efficient maintenance. Create<a href=\"https:\/\/dev.masterfluidsolutions.com\/blog\/2020\/01\/22\/caring-for-your-coolant-best-practices-to-improve-the-life-of-your-metalworking-fluid\/\" target=\"_blank\" rel=\"noreferrer noopener\"> coolant management protocols<\/a> that remove chips, tramp oil, and other contaminants on a regular basis. This solves problems before they occur and also optimizes coolant performance.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<h3>Choose Cutting Fluids with Long Sump Life<\/h3>\n\n\n\n<p>The latest and most advanced cutting fluids, especially those in the <a href=\"https:\/\/www.masterfluids.com\/na\/en-us\/products\/brand-and-application.php?brand_cat=C29C\" target=\"_blank\" rel=\"noreferrer noopener\">TRIM\u00ae family<\/a>, can maintain a long sump life even with minimal maintenance. That\u2019s because they\u2019re formulated to reject tramp oil and be resistant to bacteria, while being environmentally and machine friendly. These next generation, low-foam fluids are also incredibly important to reducing carryoff, as well as preventing sumps from overflowing and spilling on the floor during continuous unmanned machining.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<h3>Invest In Advanced Fluids<\/h3>\n\n\n\n<p>Operations using the most advanced, cutting-edge machinery should also use the most advanced, cutting-edge coolant. The latest, highest quality formulas stand apart with their extremely long sump life, uncompromised lubricity and cooling ability, and incredible versatility. In fact, advanced fluids like <a href=\"https:\/\/www.masterfluidsolutions.com\/na\/en-us\/trim\/show-product-description.php?pid=MS692XT\" target=\"_blank\" rel=\"noreferrer noopener\">TRIM\u00ae MicroSol\u00ae 692XT<\/a>, bio-based <a href=\"https:\/\/www.masterfluidsolutions.com\/na\/en-us\/trim\/show-product-description.php?pid=HS888NXT\" target=\"_blank\" rel=\"noreferrer noopener\">TRIM\u00ae HyperSol\u2122 888NXT<\/a>, and <a href=\"https:\/\/www.masterfluidsolutions.com\/na\/en-us\/trim\/show-product-description.php?pid=C390\" target=\"_blank\" rel=\"noreferrer noopener\">TRIM\u00ae C390<\/a> are even compatible with the advanced composite materials used in additive manufacturing.<\/p>\n\n\n\n<p>In unmanned, lights-out manufacturing environments, the most important feature to look for in any equipment, material, and cutting fluid is that it\u2019s designed to prevent problems from occurring. The TRIM\u00ae catalog is the perfect tool for manufacturers trying to streamline operations and move toward automation. For more information or a trial of our products, call <strong>+1 800-537-3365 <\/strong>or email us at<strong> <\/strong><a rel=\"noreferrer noopener\" href=\"mailto:info@masterfluids.com\" target=\"_blank\"><\/a><strong><a href=\"mailto:info@masterfluids.com\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>info@masterfluids.com<\/strong><\/a><\/strong>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Lights-out machining is a goal for many manufacturers, and the right investments can pave the way for success. Here\u2019s what to look for in coolant.<\/p>\n","protected":false},"author":4,"featured_media":642,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"off","_et_pb_old_content":"","_et_gb_content_width":""},"categories":[2],"tags":[],"_links":{"self":[{"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/posts\/641"}],"collection":[{"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/comments?post=641"}],"version-history":[{"count":3,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/posts\/641\/revisions"}],"predecessor-version":[{"id":1059,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/posts\/641\/revisions\/1059"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/media\/642"}],"wp:attachment":[{"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/media?parent=641"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/categories?post=641"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.masterfluids.com\/blog\/wp-json\/wp\/v2\/tags?post=641"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}